汽车制造业中的创新型KUKA机器人焊接设备
拖车轴的焊接是一项高要求的任务
车辆组件的焊缝承受高动态负载，因此拖车轴的焊接属于接合技术中要求*严格的作 业任务之一。为了确保在灵活性不受限制的同时实现*高水平的部件质量，过程安全的 焊接工艺和*新型设备技术是不可或缺的前提条件。
两个相同的焊接单元直接提高灵活度
为了生产实用拖车轴的摇杆、防盗装置和各种附件，AL-KO 采用了系统集成商领军企 业 Robolution 的两个相同的焊接单元。这些工位上生产的主要特点是批量小，10 至 500 件，并且型号众多。Robolution 通用单元的两个不同的特殊定位器带来了令人难以 置信的灵活性，同时通过采用六轴 KUKA KR 16 焊接机器人确保了卓越的品质和生产 效率。
Welding of trailer axles is a highly demanding task
Welds on vehicle components are exposed to high dynamic loadings, as a result of which welding trailer axles is one of the most demanding tasks in joining technology. Reliable welding processes and state-of-the-art production technology are essential prerequisites for guaranteeing maximum component quality at the same time as unrestricted flexibility.
Two welding cells increase flexibility
For its production of rocker arms, anti-theft devices and various add-on parts for commercial vehicle trailer axles, AL-KO relies on two identical welding cells from the leading system integrator, Robolution. Production in these stations is dominated by small batch sizes of between 10 and 500 parts, with an enormous number of variants. The Robolution universal cells with their two different special positioners bring an incredible flexibility to bear, while using the six-axis KUKA KR 16 welding robot guarantees both outstanding quality and productivity.
车辆组件的焊缝承受高动态负载，因此拖车轴的焊接属于接合技术中要求*严格的作 业任务之一。为了确保在灵活性不受限制的同时实现*高水平的部件质量，过程安全的 焊接工艺和*新型设备技术是不可或缺的前提条件。
两个相同的焊接单元直接提高灵活度
为了生产实用拖车轴的摇杆、防盗装置和各种附件，AL-KO 采用了系统集成商领军企 业 Robolution 的两个相同的焊接单元。这些工位上生产的主要特点是批量小，10 至 500 件，并且型号众多。Robolution 通用单元的两个不同的特殊定位器带来了令人难以 置信的灵活性，同时通过采用六轴 KUKA KR 16 焊接机器人确保了卓越的品质和生产 效率。
Welding of trailer axles is a highly demanding task
Welds on vehicle components are exposed to high dynamic loadings, as a result of which welding trailer axles is one of the most demanding tasks in joining technology. Reliable welding processes and state-of-the-art production technology are essential prerequisites for guaranteeing maximum component quality at the same time as unrestricted flexibility.
Two welding cells increase flexibility
For its production of rocker arms, anti-theft devices and various add-on parts for commercial vehicle trailer axles, AL-KO relies on two identical welding cells from the leading system integrator, Robolution. Production in these stations is dominated by small batch sizes of between 10 and 500 parts, with an enormous number of variants. The Robolution universal cells with their two different special positioners bring an incredible flexibility to bear, while using the six-axis KUKA KR 16 welding robot guarantees both outstanding quality and productivity.
六轴KUKA KR 16焊接机器人具优越的速度和质量
智能化设计提高焊接的质量
这一**设备以其 5 轴定位器和一个附装在设备纵向侧的特殊定位器 TurnFix 著称， 可将非生产时间降至极低。 设备采用了智能化设计，配备了轨道定位器和 TurnFix，可 使两个工位在生产时间内进行平行装配。六轴 KR 16 机器人以其速度和**性令人折 服，从而提供了出色的焊接结果。
极高灵活度的库卡焊接机器人
目前设备上存有近 100 种不同型式的部件程序。在大多数情况下，装调成另一种 部件型式可在五分钟内完成。部件范围涵盖了各种小部件直到*大长度可达 800 毫米的组件。整个焊接程序以及专用工装都可随时从一个设备应用到另一设备 上。由此实现了更大的灵活性。库存和备件管理也十分简单。当设备出现故障时， 对于特别紧急的焊接任务可在另一台设备上完成，以免浪费时间。
